In a magnetostrictive level instrument, liquid level is sensed by a lightweight, donut-shaped float containing a magnet. This float is centered around a long metal rod

called a waveguide, hung vertically in the process vessel (or hung vertically in a protective cage like the type used for displacement-style level instruments) so that the float may rise and fall with process liquid level.

The magnetic field from the float's magnet has an effect on the molecular structure of the metal in the waveguide, such that when an electric current pulse is sent through the rod, a torsional stress pulse is generated at that precise location in the rod where the float magnet's field interacts with the circular magnetic field from the current through the rod. This torsional (twisting) stress travels at the speed of sound through the rod toward either end. At the bottom end is a dampener device designed to absorb the mechanical wave. At the top end of the rod (above the process liquid level) is a sensor and electronics package designed to detect the arrival of the mechanical wave.

A precision electronic timing circuit measures the time elapsed between the electric current pulse (called the interrogation pulse) and the received mechanical pulse. So long as the speed of sound through the metal waveguide rod remains fixed, the time delay is strictly a function of distance between the float and the sensor, which we already know is called ullage.

It is even possible to measure liquid-liquid interfaces with magnetostrictive instruments. If the waveguide is equipped with a float of such density that it floats on the interface between the two liquids (i.e. the float is denser than the light liquid and less dense than the heavy liquid), the sonic pulse generated in the waveguide by that float's position will represent interface level.

Magnetostrictive instruments may even be equipped with two floats: one to sense a liquid-liquid interface, and the other to sense the liquid-vapor interface, so that it may measure both the interface and total levels simultaneously just like a guided-wave radar


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